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Gemini Multi-material Closed-end Horizontal Baler
Mark-Costello's Gemini Series, Twin-Cylinder, Horizontal Balers, offer versatility in low-to-medium volume recycling applications. The Gemini's specialty is baling a variety of materials (such as newspaper, cardboard, aluminum and steel cans) with no fluffing or preconditioning required. The Gemini-Xtreme is the heavy duty model designed for more strenuous operations.
 

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Check out Mark-Costello's line of Conveyor Systems for recycling applications

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Features & Benefits

Bales a variety of materials

Replaceable body and ram shear bars

Produces a 30" x 48" x 60" size bale

Full Penetration ram for maximum compaction that fully ejects the bales

Unique wire guides for quick and easy ties and clean-out

Dual interlock on bale chamber door

Programmable, UL listed, controller permits automatic or manual operation

Lower photocell control

Backed by Mark-Costello's extensive baler warranty

Wire guides and tie-through bale chamber door. They are also designed for quick clean-outs.

High efficiency power unit

Totally enclosed, fan-cooled (TEFC) motor for worry-free, efficient operation

Hopper with access door with interlock

Advanced Structural Engineering & Construction for superior size to weight ratio.

Electrical disconnect

Variable speed conveyor available

Gemini 3560 Structural Dimensions

Gemini 3560 Drawing

Structure Length

147 1/4" (3740mm)

Structure Width

86 7/8" (2207mm)

Body Height

51 1/8" (1299mm)

Charge Chamber Width

60" (1524mm)

Conveyor Length

159" (4039mm)

Baler Weight

12,000 lbs. (5443 kg)

Performance Data

Motor

20 HP (15 kW)

Control Voltage

460 VAC, 3 Phase

Control Panel

UL Listed

Pump

34 gpm (4000 psi rated) (129 L/min.)

Cylinder Bore (2)

6" (152mm)

Cylinder Rod (2)

4" (102mm)

Cylinder Stroke

57" (1448mm)

Oil Reservoir

100 gal. capacity (379 liters)

Maximum System Pressure

2450 psi. (16.9 MPa)

Platen Force

120,000 (534 kN)

Platen Pressure

68 psi (469 kPa)

Cycle Time

34 Seconds

Nominal Bale Size

30"H x 48"L x 60"W (762mm x 1219mm x 1524mm)

Bale Weight (OCC)

Up to 1250 lbs. (567 kg)
 



Gemini-Xtreme® Baler Offers
Multi-material Processing

Mark-Costello's New Gemini-Xtreme Horizontal BalerThe Gemini-Xtreme, shown here without a conveyor system, offers many new heavy duty features.

Introducing Mark-Costello Equipment's all new Gemini-Xtreme® Multi-Material Horizontal Baler. The Gemini-Xtreme is a twin cylinder horizontal baler designed to handle a wide variety of material. This economically priced product offers many new and improved features of its predecessor.

Aside from the obvious structural and cosmetic changes, one of the most significant features is not readily visible. Inside the bale chamber, the unit will have hardened tongue and groove bars and hardened steel floor and side liners. It also has an adjustable cold roll bar assembly hold-down system with integrated heavy duty drag plate for the ram. The bolt-on shear blade is reversible and adjustable and made of 4140 cold drawn steel. The forces and pressures have also been increased. The Gemini can be equipped with a conveyor system to facilitate loading.

Mark-Costello manufactures a complete line of horizontal and vertical balers as well as shredders and conveyor systems. Horizontal balers are available for many applications from low to high volume recycling operations.
 

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Gemini-Xtreme Baler Web Pages
Click here to get all the information on the Gemini-Xtreme Horizontal Baler including Features & Benefits, Specifications and much more.


See Mark-Costello's Other Horizontal Balers
Mark-Costello offers a complete line of Horizontal Balers for many different applications.


Other Related Products

Gemini-Xtreme Specifications

Gemini 3560 Drawing

Structural Dimensions

Body Sides

3/8" (9.55mm)

Body Floor

1/2" (with 3/8" ASTM 400 brinell liner, and 1/2" ASTM 400 brinell tongue & groove bars.

Body Side & Floor Reinforcement

Heavy structural tubing and angle

Bale Chamber Top & Bottom

Heavy wall 8x3 rectangular tubing, with 3/8" liners

Shear Blade

4140 cold drawn tool steel, bolt-on, adjustable & reversible

Ram Hold-Down System

Adjustable cold roll bar assembly with integrated heavy-duty drag plate (adjust as hold-downs are adjusted)

Ram Top

1/2" thick A-514 plate (integrated shearing edge)

Ram Bottom

1/2" thick with 1/2" ASTM 400 brinell tongue & groove plates/liners

Ram Sides

1/2" steel with nylon wear pads at rear corners

Ram Face

1" heavily reinforced plate

Hydraulic/Electrical Specifications

Power Unit

20 HP (15kW)

Control Voltage

460 VAC, 3 Phase (UL Listed Control Panel)

Programmable Controller

Standard

Pump

34 gpm (4000 psi rated) (129 L/min.)

Cylinder Bore (2)

6" (152mm)

Cylinder Rod (2)

4" (102mm)

Cylinder Stroke

57" (1448mm)

Oil Reservoir

100 gal. capacity (379 liters)

Performance Data

Standard Operating Pressure

3000 psi. (20.6 MPa)

Platen Force (overall)

147,300 (655 kN)

Platen Force - PSI

81.8 psi (564 kPa)

Cycle Time

34 Seconds

Nominal Bale Size

30"H x 48"L x 60"W (762mm x 1219mm x 1524mm)

Bale Weight (OCC)

Up to 1400 lbs. (635 kg)

Baler Weight

17,500 lbs. (7938 kg)


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