TIEger Auto-Tie Balers

Auto-Tie Horizontal Balers

The NEXGEN series of TIEger Auto-Tie Balers are loaded with features that will increase your productivity, offer years of efficient operation and save operating costs. They are designed for a wide variety of applications such as shredded or air conveyed recyclable materials weighing 4 lbs. or less per cubic foot in-feed capacity.

Watch the TIEger™ tier in action below!!

NEXGEN TIEger Auto-Tie Balers are precision built by our manufacturing specialists and feature one of the most exciting new technologies in more than 30 years: the TIEger™ Tieing System. This tier uses highly efficient gear twisters, which means there are no twister hooks. The TIEger™ also produces NO pigtail! This results in a 10% reduction in wire consumption and related costs! The gear twisters and inserter needles are all hydraulically driven and wire is dispensed directly from our unique box holders. Ceramic wire guides and adjustable wire positioners direct the wire through the tier.


Click here detailed specifications on Mark-Costello's Open-End Auto-Tie Balers

Check out Mark-Costello's line of Conveyor Systems for recycling applications

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Other Horizontal Balers

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NEXGEN Auto-Tie Balers are designed for high productivity and ease of use. They utilize state-of-the-art electronics including Allen-Bradley's MicroLogix 1500 PLC and the Maestro™ touch-screen operator interface. From this interface, the operator can control a variety of baler functions such as auto and manual modes, bale settings, system pressures, bale length, and perform computerized diagnostics.

Structural members are properly jigged and fixtured to ensure proper alignment and to maintain baler integrity for years of continuous use.

Features and Benefits

Structural & Mechanical
Flex-Ten, Single cylinder tension system which leverages and generates force on all four sides.
All pivot points have solid steel bushings and grease fittings.
Flexible cross tube cylinder mounts allows for removal of cylinder from the side of the machine.
Tier and twister box pivot for easy maintenance.
Inserters and gear twisters are driven by hydraulic motors.
Dust is controlled through the use of Nylatron shims and special programming.
Adjustable shear blades (NS, WS & EWS series only).
400 Brinell steel liners on the floor and ram bottom.
Chute feed hopper with gasketed access door with viewing windows on both sides of the baler.
Oversized ram hold-down bars are adjustable from the exterior of the machine.
Heavy-duty, spring-loaded retainer locks.
Wire box holders make loading quick and easy with no adjustment required. Ceramic wire guides and adjustable wire rollers.
Electrical & Hydraulic
Bale length counter, located on the side of the baler, sends a digital reading to the operator interface.

NEXGEN specifically designs its Auto-Tie Balers to process a variety of materials such as newsprint and O.C.C.

Maestro™ touch screen operator interface with Allen-Bradley MicroLogix 1500 PLC; provides many functions such as diagnostics, bale set-up, bale length, system pressures, etc.
Infrareds are adjustable the entire height of the door.
UL & CUL listed panel boxes.
Start-up alarm and beacon.
460V / 3-Phase / 60 Hz high efficiency power unit.
Powerpacks up to 150HP and many dual motor units are available
Lockable fused electrical disconnect.
Low oil shutdown switch.
Hot oil temperature shutdown switch.  
Oil shut-off valve.  
Quiet running 3-section flooded suction pumping system (except on the twin 30HP units).
Electrically actuated regen hydraulic system.  
Current and pressure transducers are standard  
Air-to-Oil cooler.  
150 to 600 gallon hydraulic oil reservoir (up to 200 gallons shipped with unit).
Factory start-up; standard NEXGEN warranty; choice of standard paint colors.

   A B C D E F G H I
AT-303042-720 23'-9" 15-5" 102" 51" 92" 72" 93" 27 3/4" 30"
AT-303042-730 23'-9" 15-5" 104" 51" 92" 72" 93" 27 3/4" 30"
AT-503042-720 29'-1" 15-5" 102" 51" 92" 72" 114" 27 3/4" 50"
AT-503042-850A 29'-1" 15-5" 118" 51" 92" 72" 114" 27 3/4" 50"
AT-604242-850A 30'-1" 16-5" 118" 51" 92" 83" 128" 39 3/4" 60"
The above units have piggy back type power units
The below units have remote power units
AT-604242-850 30'-1" 16-5" 51" 92" 83" 128" 39 3/4" 60"
AT-604242-1075 32'-2" 16-5" 51" 92" 83" 153" 39 3/4" 60"
AT-844242-1075 36'-0" 16-5" 51" 92" 83" 175" 39 3/4" 84"
AT-844242-10100A 36'-0" 16-5" 51" 92" 83" 175" 39 3/4" 84"
Performance Data
Bale Size Weight (OCC) Cycle Time Platen Force Platen Pressure Motor Weight
AT-844242-10100A 42"x42"xVaries 1,800-2,200 lbs. 11 sec. 196,300 lbs. 114.0 psi 100 hp 46,000 lbs.
AT-844242-1075 42"x42"xVaries 1,800-2,200 lbs. 15 sec. 196,300 lbs. 114.0 psi 75 hp 45,000 lbs.
AT-604242-1075 42"x42"xVaries 1,500-1,850 lbs. 12 sec. 196,300 lbs. 114.0 psi 75 hp 42,000 lbs.
AT-604242-850 42"x42"xVaries 1,300-1,500 lbs. 9 sec. 125,600 lbs. 73.0 psi 50 hp 40,000 lbs.
AT-604242-850A 42"x42"xVaries 1,300-1,500 lbs. 18 sec. 125,600 lbs. 73.0 psi 50 hp 38,000 lbs.
AT-503042-850A 30"x42"xVaries 1,200-1,400 lbs. 18 sec. 125,600 lbs. 102.0 psi 50 hp 35,000 lbs.
AT-503042-720 30"x42"xVaries 1,100-1,350 lbs. 24 sec. 96,200 lbs. 78.0 psi 20 hp 34,000 lbs.
AT-303042-730 30"x42"xVaries 1,100-1,350 lbs. 14 sec. 96,200 lbs. 78.0 psi 30 hp 25,000 lbs.
AT-303042-720 30"x42"xVaries 1,100-1,350 lbs. 21 sec. 96,200 lbs. 78.0 psi 20 hp 25,000 lbs.

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